Flanges are available in many different materials. But Mild Steel (MS) flanges stand out when it comes to engineering and industrial applications. They are essential in systems that require robust and reliable pipeline connections. Their ability to be cleaned, inspected, and modified easily makes them a go-to option for flange material.
In this blog, we will discuss the key features, benefits, and uses of Mild Steel Flanges. So, let’s start with the key features.
Mild Steel is easy to weld and can be used in machines without putting much effort. Mild steel contains carbon, which makes it ductile and increases its strength. Also, it is reliable due to its cost-effectiveness. And since most commonly available pipes available are made of MS steel, it makes it easier to weld MS flanges with pipes. This makes it an ideal choice for flange manufacturers.
MS flanges are highly durable in different conditions. It can easily operator under high pressure and high temperatures environments. This durability ensures integrity and increases the lifespan of piping systems. This makes them a suitable choice in industrial environments.
MS flanges are known for their versatility and are used in many applications. They can be manufactured based on different standards and industry requirements. Whether it is hydraulic systems or gas pipelines, It can be designed to meet your industry demands.
MS flanges are easy to install. You can use welding or threads to connect them with pipes. This ease of installation makes you maintain and clean pipes faster. It reduces labor costs and machine downtime, resulting in higher production output.
You can use other alternatives of flanges like steel and alloy based flanges. But they are expensive and can empty your pocket. Mild steel is affordable. It doesn’t compromise on quality or performance, making it a cost-effective choice for industries.
MS flanges have a high strength-to-weight ratio. It means it can provide secure and tight seals under high pressure conditions. If your piping system experiences regular mechanical stress, MS flange can help you minimize its effect and increase the lifespan of your piping systems.
They are durable and cost-effective. This makes it a perfect choice for applications in different industries. You can use them in simple water pipes or complex chemical plants. Also, they can be customized based on different applications and standards, so you can request It’s specifically made for your piping systems.
They are easy to maintain and save you money. They don’t easily corrode or get damaged. You can do regular inspection checks and cleaning to make sure that it is in good working condition.
MS flanges offer unmatched benefits and features compared to other materials. That is the reason why they are preferred in different industries. Here is the list of use cases of MS flanges in different industries.
In industries like oil and gas, they require piping systems to extract, process and transport oil and gas. These pipes can easily corrode as they work under changing environmental conditions. This is where MS flanges play a big role. MS flanges help companies build robust piping systems that can work under different conditions without any damage. It can save human lives and make sure that the piping systems work smoothly during the operation.
When it comes to modern construction and infrastructure projects, you can not downplay the role of MS flanges. Builders have to make sure that there is a proper supply of water and that sewage lines work smoothly. That is, they use MS flanges to ensure the continuous supply of water and smooth flow in sewage lines.
It is important to make sure that water is not contaminated in water treatment plants. Water coming from sewage or other places comes to these plants. MS flanges make sure that the processed and unprocessed water is separated so the processed water is safe to consume. It can operate under different pH levels and fluids in wastewater plants without costing much. It maintains the efficiency and reliability of the plants while being compliant with safety laws.
MS flanges have a number of applications in the automotive industry. They are used in the assembly of engine connections, oil and coolant systems, and exhaust systems. MS flanges help seal connections under high pressure and temperatures to increase engine efficiency. Similarly, they help maintain fluid flow and prevent leakage in coolant systems. Also, in heavy vehicles like trucks and buses, MS flanges make sure that the exhaust systems can withstand vibrations and thermal expansions.
Now that we know its different use cases in industries let’s compare MS flanges with other materials.
Stainless steel flanges are durable and corrosion-resistant. But the thing is they are expensive. MS flanges, on the other side, offer a durable and cost-effective choice. They are also easy to use with different machines; unlike stainless steel flanges, they can sometimes increase wear on tools during manufacturing. Also if we take proper rust preventive measures, MS flanges can last longer.
When it comes to welding, MS flanges offer more flexibility than CS flanges. They are less likely to crack because of less carbon content. If you compare the cost of both, MS flanges offer a better cost to performance ratio and higher strength. It makes MS flange a go-to choice for environments where carbon steel is not required.
PVC flanges are made using plastic, which reduces their capacity to work under high temperatures and pressures. MS flanges, on the other hand can work under harsh environments. While PVC flanges can crack easily, They are more durable. They can reduce the effect of impact on pipes preventing damage to them.
Aluminium flanges are light weight and durable. But in industrial applications, where temperatures can go up to 400 degrees Fahrenheit, they are not the best choice. It can continue working under high-temperature conditions without losing their strength. Also, when it comes to money, MS flanges offer better value than aluminum flanges.
Brass flanges include copper, which makes it more expensive than MS flanges. So, it makes MS Flange a cost-effective choice for large industries. And since They are harder than brass flanges, it makes it more suitable for high-pressure environments.
For industries looking for flanges, They are a cost-effective and durable choice for you. It makes it a perfect choice for every industry. They can be used everywhere, from basic water plants to complex machines. Also, with recent developments in material science, They are becoming more and more efficient.
At KMS Engineers, we are the leading manufacturer and exporter of MS flange in India. We manufacture flanges using different materials based on industry requirements. Our products meet global operational and safety standards to ensure that they are high quality and safe to work with.
Call us at 07990688545 or email us at amit@kmsengineers.com and share your requirements for MS flange and other piping equipment.
A seasoned Electronics and Communications engineer, Amitkumar Miyani brings over 12 years of experience in Pipe Fitting Manufacturing to KMS. He plays a pivotal role in overseeing the Purchase, Sales, and Finance departments, ensuring operational efficiency and financial stability.
